Warp Splicer
たてつぎこう
Industry & Occupation
Classification
Summary
A manufacturing worker who splices broken warp threads when weaving fabric on a loom. Contributes to maintaining production efficiency and product quality.
Description
Warp splicers, on the fabric manufacturing line, handle the task of splicing warp thread (warp yarn) ends when they break to restore continuous weaving on the loom. Specifically, they clean the break point, prepare the thread ends, secure and join them using knots or tape, finish the splice, and ensure the strength and quality of the splice. The work combines manual fine adjustments with operation of automatic warp splicers to minimize production line downtime. They also analyze failure causes, perform regular maintenance, create quality inspection reports, and contribute to preventing defective products.
Future Outlook
While loom automation is advancing, skilled techniques are needed for complex thread splicing, and labor shortages due to aging are a concern. Demand for personnel skilled in both specialized techniques inheritance and machine maintenance is expected to continue at a certain level.
Personality Traits
Dexterous hands and good at detailed work / Has patience / High concentration / Meticulous
Work Style
Career Path
Warp Splicer → Weaving Operator → Line Leader → Production Manager
Required Skills
Fiber science knowledge / Manual dexterity / Thread end processing / Understanding of quality inspection standards / Warp splicer operation
Recommended Skills
Basic machine maintenance knowledge / Production line management / Safety and health management / Understanding of fiber material characteristics
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Splicing thin thread ends requires high precision and attention. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | Since work follows standardized procedures, there is little element of creativity. |
| Initiative & Leadership | Work mainly follows given procedures, with little spontaneous leadership. |
| Numerical & Quantitative Analysis | Because the work requires almost no advanced mathematical processing. |
Related Jobs
- Warp Threader
- Warper
- Weaver