Thermal Spray Operator

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Industry & Occupation

Engineering & Manufacturing

Classification

Summary

A manufacturing technician who sprays ceramic or metal powder at high temperatures onto the surface of metal parts to impart and improve properties such as wear resistance, corrosion resistance, and heat resistance.

Description

Thermal spray operators use processes such as plasma spraying, arc spraying, and high-velocity oxygen fuel (HVOF) spraying to melt metal or ceramic powder at high temperatures and apply coatings to the surfaces of target objects. Coatings improve wear resistance, corrosion resistance, and heat resistance, extending the lifespan and enhancing performance of functional parts such as aircraft engine components, automotive parts, and molds. Tasks include managing powder materials and gas pressure, inspecting safety devices, measuring film thickness and hardness, and maintaining and controlling quality.

Future Outlook

Demand for high-performance parts is increasing in aerospace, automotive, and energy sectors, and demand for wear- and corrosion-resistant coating technicians is expected to remain stable. In the future, acquiring new technologies such as nanomaterial spraying and environmentally friendly processes will be important.

Personality Traits

Cautious / Dexterous hands and good at detailed work / High concentration / Strong sense of responsibility

Work Style

Contract work / Factory work / On-site work / Own factory / Shift work

Career Path

Thermal Spray Operator → Team leader → Quality control staff → Process development engineer → Production manager

Required Skills

Basic knowledge of material properties / Film thickness and hardness measurement / Safety management (high-pressure gas and hazardous materials) / Thermal spray equipment operation

Recommended Skills

CAD / Equipment maintenance technology / Process data analysis / Thermal spray material selection

Aptitudes (Strengths Preferred)

Item Description
Attention to Detail & Accuracy Because minute defects directly affect performance.
Physical Stamina & Endurance Because it involves operating heavy equipment in high-temperature environments.

Aptitudes (Weaknesses Acceptable)

Item Description
Creativity & Ideation Because work follows existing technical procedures.

Aliases

  • Thermal Spray Operator
  • Thermal Spray Technician

Related Jobs

  • Coating Technician
  • Metal Polishing Worker
  • Painting Worker
  • Plating Worker

Tags

Keywords