Sulfation process (Synthetic detergent manufacturing)
りゅうさんかこう
Industry & Occupation
Classification
Summary
A manufacturing operator who uses chemicals such as sulfuric acid to synthesize and purify sulfuric acid esters, which are intermediates for synthetic detergents, and performs quality control.
Description
The sulfation process involves esterification reactions of sulfuric acid and alcohols in reaction tanks to produce intermediate raw materials for surfactants. It handles everything from raw material charging, temperature and pressure management, pH adjustment, neutralization, filtration, drying, and finishing, while conducting tests and records to ensure products meet specifications. It also involves equipment maintenance, safety management, waste liquid treatment, etc., playing a role in balancing production efficiency and quality.
Future Outlook
With advances in automation and unmanned operations, as well as stricter environmental regulations, advanced process control technology and safety management skills will become even more important. The surfactant market is expected to remain stable due to daily necessities demand, with increasing needs for the development of environmentally friendly products.
Personality Traits
Work Style
Career Path
Manufacturing operator → Group leader (leader) → Manufacturing engineer → Quality control staff → Factory manager
Required Skills
Manufacturing record creation / Process control equipment operation / Temperature and pressure management / Titration
Recommended Skills
Basic chemical engineering knowledge / Chemical analysis techniques / Manufacturing process improvement / Process control system basic operation
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Because even slight mixing errors or control deviations can lead to product defects or accidents. |
| Physical Stamina & Endurance | Due to frequent handling of heavy objects and long hours of standing work. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | The work mainly follows manufacturing line procedures, and original ideas are rarely required. |
| Planning & Organization | Detailed production plans are formulated by the management department, so operators follow procedures. |
Related Qualifications
- Forklift operation training
- Hazardous materials handler (Class B Type 4)
- High-pressure gas manufacturing safety manager
Aliases
- Detergent manufacturing worker
- Synthetic detergent manufacturing operator
Related Jobs
- Cosmetics manufacturing worker
- Soap manufacturing worker
- Surfactant manufacturing worker