Sealed Beam Manufacturing Worker
しーるどびーむせいぞうこう
Industry & Occupation
Classification
Summary
Engages in the manufacturing process of sealed beam lamps for automobiles, responsible for tasks from glass forming to filament assembly, vacuum sealing, and inspection as a manufacturing technician.
Description
Sealed beam manufacturing workers handle the production process of sealed beam lamps, which are headlight units for automobiles and industrial equipment. Main tasks include glass forming and polishing, assembly of filaments and support structures, filling inert gas into the glass envelope, evacuation and sealing using vacuum pumps, and quality inspections such as electrical characteristics and leak tests. While operating production line machines, performing regular maintenance, and managing safety and hygiene, they are required to maintain high precision to ensure the product's airtightness and optical properties. They also engage in process improvement activities to increase production efficiency and reduce defects.
Future Outlook
Amid the shift in automotive lighting technology to composite lamps and LEDs, the sealed beam market is shrinking. Demand is centered on niche markets for vintage cars and special applications, requiring a transition to related technologies and new material technologies.
Personality Traits
Cooperative / Dexterous hands and good at fine work / High concentration / Meticulous
Work Style
Clean room / Factory work / Manufacturing line / Shift work / Standing work
Career Path
Operator → Line Leader → Production Supervisor → Production Technology Engineer → Factory Manager
Required Skills
Filament Assembly / Glass Forming / Leak Test Technology / Manufacturing Line Machine Operation / Quality Control / Vacuum Pump Operation
Recommended Skills
Manufacturing Process Improvement / PLC Operation / Safety and Health Management / Statistical Quality Control
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Because minute defects in product airtightness or appearance are not tolerated. |
| Physical Stamina & Endurance | Because physical stamina is required for long hours of standing work and machine operation. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | Because routine tasks are central, and adherence to procedures is emphasized more than generating innovative ideas. |
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