Rotary Kiln Operator (Cement Manufacturing)
かいてんがまうんてんこう
Industry & Occupation
Classification
Summary
A job that operates a rotary kiln to fire raw materials and produce cement clinker. Responsible for temperature control, raw material blending, equipment maintenance, etc.
Description
Rotary kiln operators feed cement raw materials (limestone, clay, etc.) into the rotary kiln and fire them at high temperatures to produce clinker. They operate and adjust combustion equipment, monitor temperature and rotation speed, manage raw material feed rates and fuel, maintain product quality, perform equipment inspections, simple maintenance, and troubleshoot issues. Due to the continuous production process, they work in shifts around the clock, with safety management being crucial for handling heat sources and high-pressure gases.
Future Outlook
Demand for energy-saving and environmentally friendly technologies will increase due to aging equipment renewal and stricter environmental regulations. Knowledge of control technologies will be required with the advancement of automation and digitalization.
Personality Traits
Cautious / High Concentration / Strong Sense of Responsibility
Work Style
Career Path
Rotary Kiln Operator (Apprentice) → Rotary Kiln Operator → Shift Leader → Plant Engineer → Production Manager
Required Skills
Control Panel Operation / Emergency Response / Furnace Temperature Control / Raw Materials Blending / Safety and Health Management
Recommended Skills
Automatic Control Systems / Equipment Maintenance / PLC Operation / Quality Control
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Precise management of temperature and raw material ratios is essential for maintaining quality. |
| Physical Stamina & Endurance | Required due to operating heavy machinery and standing for long periods in high-temperature environments. |
| Problem Solving | Quick response to machine troubles and firing abnormalities is required. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | Mainly machine operation work, so creativity is not particularly needed. |
Related Qualifications
- Boiler Engineer (Grade 2 or higher)
- Forklift Operation Training
- Hazardous Materials Handler (Ethyl Class 4)
- High-Pressure Gas Manufacturing Safety Manager (Type 2)
Aliases
- Kiln Operator
- Rotary Furnace Operator
- Rotary Kiln Operator
Related Jobs
- Firing Worker
- Manufacturing Operator
- Quality Control Staff