Lead Powder Manufacturer (Lead-Acid Battery Manufacturing)

えんぷんせいぞうこう(えんちくでんちせいぞう)

Industry & Occupation

Engineering & Manufacturing

Classification

Summary

A manufacturing job that produces lead powder (tetrabasic lead sulfate) which determines the performance of lead-acid batteries.

Description

Lead Powder Manufacturer (Lead-Acid Battery Manufacturing) mixes lead and oxidizing agents in appropriate ratios, and manufactures tetrabasic lead sulfate powder through high-temperature firing and reduction reactions. The main processes consist of material blending, roasting, pulverization using a ball mill, particle size distribution adjustment, drying, and sieving. Operation of manufacturing equipment, temperature and humidity control, and confirmation of chemical reaction progress are required. Safety management (poisons and deliquescents, dust countermeasures) and quality management (measurements such as particle size, specific surface area, and moisture content) are important. Also involved in maintenance of automated equipment, troubleshooting, and process improvements.

Future Outlook

While lead-acid batteries still have demand for automotive and emergency power supplies, the market is gradually changing with the spread of lithium-ion batteries for electric vehicles. With the strengthening of safety and environmental regulations, high value-added products and advanced manufacturing processes are expected to progress.

Personality Traits

Cautious and Attentive / Physically Strong / Strong Sense of Responsibility

Work Style

Factory Work / Line Production / Shift Work

Career Path

Work Leader → Production Technology Staff → Quality Control Staff → Factory Manager → Production Technology Engineer

Required Skills

Firing Furnace Operation / Handling Chemical Substances (Lead Compounds) / Particle Size and Specific Surface Area Measurement / Quality Control / Temperature and Humidity Control

Recommended Skills

Chemical Analysis / Forklift Operation / GHS Safety Management / Machine Maintenance

Aptitudes (Strengths Preferred)

Item Description
Attention to Detail & Accuracy High accuracy is required in material blending and temperature control.
Physical Stamina & Endurance Handling heavy raw materials and equipment requires physical strength.

Aptitudes (Weaknesses Acceptable)

Item Description
Creativity & Ideation Routine tasks predominate, requiring adherence to standards more than generating new ideas.

Related Qualifications

  • Chemical Plant Operation Supervisor
  • Forklift Operation Training

Related Jobs

  • Battery Manufacturing Operator
  • Chemical Manufacturing Worker
  • Lead-Acid Battery Assembler

Tags

Keywords