Lead Alloy Caster
えんごうきんいものこう
Industry & Occupation
Classification
Summary
A metal processing occupation that melts alloys primarily composed of lead, pours them into molds, and shapes various products.
Description
Lead alloy casters melt alloys containing lead, tin, etc. at high temperatures and pour them into sand molds or metal molds to form valve parts, machine parts, decorative items, etc. They handle a series of processes including melting furnace management, mold making and adjustment, pouring operations, demolding after cooling, finishing such as deburring and polishing, and dimensional and appearance inspections. Safety management in high-temperature and heavy labor environments and compliance with environmental regulations are also important tasks.
Future Outlook
Amid strengthening environmental regulations and transition to lead-free materials, demand is declining. There is a possibility of survival by acquiring advanced quality control and alternative material technologies.
Personality Traits
Cautious / Dexterous with hands and good at detailed work / High safety awareness / Meticulous
Work Style
Factory Work / Heavy Object Handling / Indoor Work / Shift Work
Career Path
Lead Alloy Caster Apprentice → Lead Alloy Caster → Group Leader → Manufacturing Manager → Quality Control Staff
Required Skills
Dimensional and Appearance Inspection / Finishing Processing (Deburring, Polishing) / Melting Furnace Operation / Mold Making / Pouring Operation
Recommended Skills
CAD/3D Modeling / Environmental Regulations and Wastewater Treatment Knowledge / Quality Control Methods (QC) / Safety and Health Knowledge
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Because strictness is required in product dimensions and finishes. |
| Physical Stamina & Endurance | Physical stamina is required due to high-temperature environments and handling heavy objects. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | The work mainly follows prescribed processes, so creativity is relatively low. |
| Numerical & Quantitative Analysis | Rather than detailed calculations, it centers on empirical temperature and process management. |
Related Qualifications
- High Pressure Gas Handler
- Slinging Skills Training
Aliases
- Lead Alloy Casting Worker
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- Cast Iron Caster
- Die Caster