Plate Maker (Glass Product Manufacturing)
せいばんこう
Industry & Occupation
Classification
Summary
A profession that mixes glass raw materials, melts them in a high-temperature furnace, forms flat-plate glass using the float method or draw-down method, and performs cutting, polishing, and inspection.
Description
Plate makers mix raw materials such as soda ash, limestone, and silica sand, melt the glass in electric or gas furnaces, and form it into flat glass using the float method or draw-down method. After forming, they cool and cut it, apply polishing, heat treatment, and coating to meet specified standards, and conduct quality inspections. This role requires a wide range of process management, including furnace temperature control, raw material formulation, forming equipment adjustments, and troubleshooting on the production line, as well as manual fine adjustments. It involves standing work in high-temperature environments, manual dexterity, and accurate quality judgment.
Future Outlook
Demand for architectural and automotive glass remains stable, and manufacturing processes are advancing with the introduction of energy-saving and automation technologies. Advanced skills in equipment management and quality assurance will become increasingly important in the future.
Personality Traits
Work Style
Career Path
Operator → Line Leader → Group Leader/Site Supervisor → Production Manager → Manufacturing Engineer
Required Skills
Flat Glass Forming Equipment Operation / Glass Melting Furnace Operation Management / Glass Raw Material Mixing / Grinding and Polishing Techniques / Quality Inspection
Recommended Skills
Basic PC Operation (Production Management System) / Equipment Maintenance / Machine Maintenance / Safety and Health Management
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Attention to detail is required to detect minute scratches or bubbles. |
| Physical Stamina & Endurance | Physical stamina is required for long hours of standing work and transporting heavy raw materials. |
| Problem Solving | Necessary for troubleshooting manufacturing line issues. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | Processes and specifications are standardized, leaving little room for creativity. |
| Initiative & Leadership | Work procedures are manualized, limiting opportunities for independent judgment. |
| Planning & Organization | Production plans are developed by a separate department. |
Related Jobs
- Ceramics Manufacturer
- Glass Processor
- Sheet Glass Maker