Foundry Engineer (Excluding Development Engineers)
ちゅうぞうぎじゅつしゃ
Industry & Occupation
Classification
Summary
A manufacturing technical position that melts iron and steel or non-ferrous metals at high temperatures, pours molten metal into sand molds or dies to form and manufacture products. Responsible for a series of processes including equipment operation management, quality inspection, and finishing work.
Description
Foundry engineers (excluding development engineers) are specialists on the manufacturing floor who melt raw materials of iron and steel or non-ferrous metals in melting furnaces at high temperatures and pour molten metal into sand molds or dies to form parts and products. They are responsible for the entire process, including process management, temperature control, mold preparation, degassing and defoaming treatment, finishing work, and defect inspection. They also engage in equipment inspection and maintenance, improvement of work environments in compliance with safety and environmental regulations, and proposals for improvements to enhance quality and yield.
Future Outlook
Amid progress toward smart factories through automation and IoT, skilled technicians will increase in importance as key to high-quality and energy-efficient production. With strengthening environmental regulations, knowledge of low-environmental-impact processes will also be required.
Personality Traits
Cooperative / Meticulous / Physically fit / Strong sense of responsibility
Work Style
Career Path
Casting Operator → Leader/Supervisor → Production Engineer (Process Improvement) → Factory Management Position → Factory Manager
Required Skills
Equipment Maintenance and Inspection / Melting Furnace Operation / Quality Inspection (Appearance and Dimensions) / Safety and Health Management / Sand Mold and Die Handling
Recommended Skills
CAD/CAM Basics / Process Improvement / Reading English Technical Documents / Welding Technology
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Because small defects can affect the overall quality of the product. |
| Physical Stamina & Endurance | Standing work in high-temperature environments and handling heavy objects are common, requiring physical stamina. |
| Problem Solving | Because investigation of casting defects and improvement measures are required. |
Related Qualifications
- Forklift Operation Skills Training
- Hazardous Materials Handler (Class B, Type 4)
- National Skills Certification: Casting Technician
- QC Certification
- Slinging Skills Training
Aliases
- Casting Operator
- Die Casting Technician
- Sand Casting Technician
Related Jobs
- Die Casting Technician
- Die Design Technician
- Metal Heat Treatment Technician
- Welding Technician