Die Mold Material Straightening Worker (Rolling)
かながたざいきょうせいこう(あつれん)
Industry & Occupation
Classification
Summary
This occupation involves correcting bends and distortions in die mold materials formed in the rolling process using straightening machines to ensure specified dimensions and shapes.
Description
Die Mold Material Straightening Workers (Rolling) inspect for shape defects such as bends, distortions, and twists in steel plates or bars for molds produced in the rolling process, and correct them using specialized straightening machines (straighteners) or manual straightening tools. Before starting work, they measure dimensions and straightness using micrometers or straightness gauges, and adjust the pressure and feed speed of the straightening machine to bring them within the specified dimensional tolerances.
After straightening, they perform another inspection to ensure the materials meet quality standards before sending them to the next process. During operations, they also perform machine maintenance and safety checks to prevent breakdowns and accidents. They create inspection records and collaborate with quality control and production engineering departments to improve processes and reduce defects.
The work involves standing in low- or high-temperature factory environments, handling heavy objects, and operating forklifts or cranes. Shift work or rotating shifts are common, requiring thorough safety and hygiene management along with accurate and efficient operations.
Future Outlook
Even as manufacturing becomes more automated and IoT-enabled, there is still high demand for high-precision straightening work. In the future, personnel who can acquire data analysis and remote operation skills to support advanced quality control will be in demand.
Personality Traits
Cautious / Good Team Player / Meticulous / Strong Sense of Responsibility
Work Style
Crane Operation / Factory Work / Indoor Work / Shift Work
Career Path
Apprentice Straightening Worker → Die Mold Material Straightening Worker → Senior Straightening Worker → Line Leader (Straightening) → Production Engineer → Process Management Position
Required Skills
Blueprint Reading (Dimensional Tolerances) / Dimensional Measurement / Machine Setup Adjustment / Straightening Machine Operation / Understanding of Metal Material Properties
Recommended Skills
Basic CAD Knowledge / Basic Knowledge of Machine Maintenance / Safety and Health Management / Statistical Quality Control
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | High attention to detail is required to detect and correct minute errors in dimensions and shapes. |
| Physical Stamina & Endurance | High physical stamina is required due to standing work and handling heavy objects. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | Because accurate machine operation is valued more than creativity. |
Related Qualifications
- Crane Operator (Overhead Control Type)
- Forklift Operation Skills Training
- Slinging Skills Training
Aliases
- Die Mold Straightening Worker
- Straightening Worker
Related Jobs
- Casting Worker
- Forging Worker
- Metal Press Worker
- Rolling Worker
- Welder