Casting Worker (Steel Manufacturing)

いこみこう(せいてつ)

Industry & Occupation

Engineering & Manufacturing

Classification

Summary

This occupation is responsible for pouring molten steel into refractory molds at steel mills to form the prototype of products. It involves working in high-temperature environments and requires safety management.

Description

Casting workers in steel manufacturing adjust molten steel, melted to high temperatures in melting furnaces, to the specified temperature and accurately pour it into molds made of refractory materials. After pouring, they cool and solidify it, remove it from the mold, and perform deburring and inspections. The work centers on manual labor in high-temperature environments, requiring operation of safety devices, management of temperature and pressure, prevention of defects like porosity and shrinkage, and other quality control knowledge. With accumulated experience, they also engage in process management, equipment maintenance, and production line improvements.

Future Outlook

In the steel manufacturing industry, labor shortages and the aging of skilled workers are advancing, while the adoption of labor-saving and automation technologies is expected to accelerate. The challenge lies in balancing workforce reduction through digital technologies and robots with the succession of skills.

Personality Traits

Cautious / Good cooperativeness / High concentration / Strong sense of responsibility

Work Style

Indoor high-temperature work / Safety harness required / Shift work / Standing work / Team work

Career Path

Apprentice Casting Worker → Casting Worker → Process Manager → Manufacturing Line Leader → Production Engineer → Factory Manager

Required Skills

Equipment Startup and Shutdown / Handling Refractory Materials / Melting Furnace Operation / Pouring into Molds / Temperature Control

Recommended Skills

CAD Basics (Mold Design) / Mechanical Maintenance / Mechanics of Metal Materials / Quality Inspection

Aptitudes (Strengths Preferred)

Item Description
Attention to Detail & Accuracy Because even minute defects have a significant impact on quality.
Physical Stamina & Endurance Because physical stamina is required to endure prolonged manual labor in high-temperature environments.
Stress Tolerance Because it is necessary to calmly continue work in high-temperature and hazardous environments.

Aptitudes (Weaknesses Acceptable)

Item Description
Creativity & Ideation Work procedures are predefined, so creative thinking is not particularly required.

Related Qualifications

  • Arc Welding Operator
  • Crane Operator
  • Forklift Operation Training
  • Slinging Skills Training

Aliases

  • Casting Worker

Related Jobs

  • Casting Worker (Non-Ferrous Metals)
  • Forging Worker
  • Heat Treatment Worker
  • Melting Worker

Tags

Keywords