Casting Development Engineer
いものかいはつぎじゅつしゃ
Industry & Occupation
Classification
- Major : Research and Technical Occupations
- Middle : Development Engineers
- Minor : Metal Smelting and Materials Development Engineers
Summary
Casting development engineers are technicians responsible for research and development aimed at improving product performance and reducing defects by designing metal casting processes and material compositions.
Description
Casting development engineers handle the composition design of casting alloys, optimization of heat treatment conditions, and process development using CAE and actual prototyping. They evaluate microstructures and mechanical properties, analyze defect causes, and develop countermeasures. They perform casting simulations using CAD/CAE, microstructure inspections using material analysis equipment such as SEM and XRD, and performance evaluations such as tensile tests and hardness tests. They collaborate with manufacturing and design departments to promote mass production.
Future Outlook
With increasing demand for high-performance materials for automobiles and aircraft, as well as advancements in lightweighting, the need for developing high-performance casting technologies is growing. Along with improvements in development efficiency through AI/CAE utilization and advancements in new material exploration technologies, the demand for specialized casting development engineers is expected to remain stable.
Personality Traits
Work Style
Experimentation and Prototyping / Laboratory Work / Partial Remote Work Possible / Project-Based / Team Development
Career Path
Development Engineer → Senior Development Engineer → Team Leader/Manager → Materials Development Department Manager → R&D Director
Required Skills
Alloy Design / CAD/CAE (Casting Simulation) / Casting Process Knowledge / Materials Analysis / Metallurgy
Recommended Skills
Data Analysis / Heat Treatment / Non-Destructive Testing (UT, MT) / Quality Management Techniques (FMEA, SPC)
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Analytical & Logical Thinking | Logical analysis is essential for alloy design and process improvement. |
| Attention to Detail & Accuracy | Accuracy is important for detecting minute defects and dimensional management. |
| Learning Agility & Knowledge Acquisition | It is necessary to continuously learn about new materials and technological trends. |
| Numerical & Quantitative Analysis | Mathematical analysis is required for alloy composition calculations and experimental data analysis. |
| Planning & Organization | The ability to plan and manage diverse prototyping plans is required. |
| Problem Solving | Analysis of manufacturing defect causes and development of countermeasures are required. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Physical Stamina & Endurance | Mainly research and development work, with little heavy labor. |
Related Qualifications
- CAD Utilization Engineer Exam
- Professional Engineer (Materials)
Aliases
- Casting Development Engineer
- Casting Materials Development Engineer
Related Jobs
- Casting Engineer
- Die Design Engineer
- Metal Materials Development Engineer
- Production Engineer
- Quality Control Engineer