Carbon Black Manufacturing Engineer (Excluding Production Engineers)
かーぼんぶらっくせいぞうぎじゅつしゃ
Industry & Occupation
Classification
- Major : Research and Technical Occupations
- Middle : Manufacturing Engineers
- Minor : Chemical Product Manufacturing Engineers
Summary
Carbon Black Manufacturing Engineers are specialists responsible for the stable supply of high-quality products through operation, monitoring, adjustment of the carbon black manufacturing process using reactors, quality testing, and safety management.
Description
Carbon Black Manufacturing Engineers primarily use reactors (such as the furnace black process) to partially combust petroleum-based hydrocarbon raw materials at high temperatures, precisely controlling temperature, pressure, and flow rates to maintain the quality of the generated carbon black, such as particle size and specific surface area. They adjust raw material supply volumes, analyze reaction gas components, perform classification operations on products, and monitor processes using online analyzers and DCS/SCADA systems. They also manage exhaust gas treatment equipment and dust collectors to ensure production line safety and compliance with environmental regulations. Regular sampling tests, equipment inspections and maintenance, and rapid problem-solving during failures are required.
Future Outlook
Demand for carbon black as a reinforcing material for tires and rubber products remains stable, and with environmental regulations and product high-functionalization, the need for advanced process control engineers is increasing. The introduction of digital control and automation technologies is progressing, and the market value of highly specialized personnel is expected to rise further.
Personality Traits
Able to cooperate in a team / High safety awareness / Meticulous and responsible / Persistent in problem-solving
Work Style
Career Path
Manufacturing Operator → Plant Operation Leader → Production Technology Engineer (Process Development) → Quality Control Staff → Plant Engineer → Manufacturing Department Manager
Required Skills
Chemical Analysis / Equipment Inspection and Maintenance / Exhaust Gas Treatment Equipment Management / Process Monitoring System Operation / Reactor Operation
Recommended Skills
English Technical Document Reading / Environmental Safety Management Knowledge / Plant Engineering Basics / Preventive Maintenance Techniques / Statistical Quality Control
Aptitudes (Strengths Preferred)
| Item | Description |
|---|---|
| Attention to Detail & Accuracy | Because subtle differences in process conditions affect product quality. |
| Problem Solving | Because rapid root cause analysis and countermeasures are needed during troubles. |
| Stress Tolerance | Because stress is high during production line troubles and emergency responses. |
Aptitudes (Weaknesses Acceptable)
| Item | Description |
|---|---|
| Creativity & Ideation | Centered on standardized process operations, with little need for novel ideas. |
Related Qualifications
- Chemical Plant Technician
- Hazardous Materials Handler (Class B, Type 4)
- High-Pressure Gas Manufacturing Safety Manager
- Type 2 Pressure Vessel Handler
Aliases
- CB Manufacturing Engineer
- Carbon Black Operator
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